New documents show the crew on board the United States' newest aircraft carrier are growing increasingly frustrated by design flaws that lead to regular failures in the ship's toilet system.
The USS Gerald R. Ford has been deployed for seven months since it left Norfolk in June. The carrier is currently at the center of the Trump administration's flotilla of Navy ships in the Caribbean. Since the raid that captured Venezuelan leader Nicolas Maduro, the carrier continues to work with the Coast Guard as the U.S. interdicts oil tankers tied to Venezuela.
On board the carrier, the crew is battling a toilet system that the General Accountability Office reported in 2020 was undersized and poorly designed. The system continues to fail during deployment, forcing the crew of 4,600 sailors to live with a system that randomly breaks down during their months at sea.
NPR has obtained documents that include a series of emails that detail the ship's effort to grapple with the breakdowns. Problems with the Vacuum Collection, Holding and Transfer (VCHT) system increased in 2025. The vacuum system was adopted in part from the cruise ship industry. It uses less water, but the system used by USS Ford is more complex. Breakdowns have been reported since the $13 billion carrier first deployed in 2023.
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